Friday, 2 November 2012

Components

Part 2 of the component guide by Miro, this time looking at active components.  A good read particularly for someone new to the hobby may have a lot of his questions answered.



Part One   |  Part Two


Builder's components, part two - Active components

Good day to you all. This article here is the part two of my component tutorial, aimed for the beginner builders. I've already disclosed the reasons why i'm doing this in the first part of the series. If you're asking me how many volumes i'll write; i really don't know. When i run out of steam i suppose.

Anyway. Let's start with diodes of all types and go on to the transistors.


Diodes

Diodes aren't exactly active components in meaning of the word, but they still are semiconductors. Where resistors slow down the current, diodes can do the same to voltage. But they can do more. We have a few different types of diodes, and they all have their own purposes on the circuits. From light emitting diodes to standard switching diodes to schottkys and zeners and so on. Wikipedia entry for diodes shows the magic-like list of all the different types imaginable. All diodes have anode and cathode. Laymans terms, the anode is positive and cathode is negative side. So if you will, these are polarized in the same manner as polarized caps. We'll be mostly needing LEDs, schottkys and switching diodes for our builds. But let's not get ahead of ourselves.

LED - Light Emitting Diode

LEDs are diodes too. Hence the name. We have usually two different purposes for the LEDs in our circuits - First, we use LEDs outside the boxes to tell us when the pedal is on. Other viable and common use is to clip the signal with LEDs. If you see two LEDs on a board, connected back to back, then that's the clipping stage created with LEDs. They come in variety of sizes, shapes and colours. Most common are round 3mm and 5mm LEDs. There are 8mm and 10mm round LEDs available too. And the LEDs come in various packages, or shapes, like square style, short hat... Note that the longer leg is always the anode (the positive, "+" side) and the shorter is cathode (the negative, "-" side).

You can find a vast variety of different colours, diffused and "water clear". Clear ones are usually brighter, and they usually need higher resistance to produce same ammount of light than diffused ones. By the way, the resistance between power souce and the anode (or in some cases, cathode and ground) means how bright or dim the LED is once it's on. Diffused ones are coloured and clear ones are just transparent, no matter what's the colour when it is on. You can find red, green, yellow, pink, white, blue, orange and more as diffused and clear. Note that usually the pink, white and blue are more expensive than red, green and yellow. There are good(ish) starter packs out there, but usually their prices can be beaten by just checkin some cheap part store like Tayda. You probably want to have many different colours in stock.

Well. We also have multicoloured and other special LEDs out there. These have either common cathode or common anode. Which you might need depends on where you're going to use them. And how. One purpose would be to use two coloured LED as indicator in build where you may have two circuits in a single box. That would need common anode type. Anode feeds the current for both colours and two anodes go to their respective switches to be connected to ground. But. I bet there's enough to learn with basic LEDs as these are much more often used in our purposes.

It may be good to start with stocking up on your favourite colours in 3mm and 5mm, diffused or not, that's, of course, based on what you like.

As i mentioned above, LEDs are also commonly used as clipping diodes. Different colours have different and distinct tonal differences. Colour makes more difference than the size than shape of the LED. You can always socket the two back to back clipping diodes on your build and try out different combinations. For example, red and blue sound completely different. That's one more thing to try out.

*Hint: Try out one red LED straight on to a 9V battery. Longer leg to plus terminal and shorter to minus. This experiment will cost you one 2-3 cent LED, but you'll never forget to use a resistor between the power source and the LED.

General use diodes

Switching diodes and schottkys are the most common in our builds. For basic silicon clipping, we'll want 1N4148 switching diode. These are cheap and commonly used diodes. I think it's good to know that 1N4148 and 1N914 are the same thing. 1N4148 replaced its leakier predecessor 1N914 some decades ago. But. Now if you buy 1N914, it's going to be exactly the same as 1N4148, just marked as 1N914. Internet tells us that manufacturers do this because there is still demand for 1N914 due to mass of perfectly good and usable schematics from past decades. But they are still the same as 1N4148s. Unless you can dig up some really old NOS 1n914s...

Many designs use 1N5817 or 1N4001 schottkys as polarity protection. You might want to stock up on those too. The latter drops more of the voltage than the former. But former costs a lot more in comparison. If schematic or layout has 1N5817 in it, you can safely use 1N4001 in its place. In theory, all barrier schottkys are meant to pass the current 1:1 on the "right" direction and stop the current from passing in the wrong direction completely. This is the basic operation of all diodes.

Ah, but then we have all the magic diodes. Germanium diodes, like 1N34A, 1N270, OA91 and super lenghty list of others. The list goes on forever. Foe example, 1N60Ps are quite cheap and they are good to have. Others.. Well. A diode is a diode is a diode. For clipping stages, you'll get tonal differences with different diodes, but the rule of thumb is that germanium diodes will always be more quiet than their silicon counterpart. Germanium diodes cost roughly at least seven times what modern silicon diodes cost. And for NOS, the prices go through the roof. If the design has two 1N270s (like, for example, in DOD OD250) in it, you won't be totally off by swapping them with two 1N4148s. It won't sound 1:1 with the original, but i can promise you that this is something you will want to try eventually.

Some designs use zener diodes. These are more special cases. I personally don't see the point in sourcing and stocking all the possible values from 1V to 36V and beyound, as you'll probably need just 4,3V or 4,7V, 5,1V and 9,1V zeners in your first year(s) of building. It's really rare that some application needs exactly 4,7V zener - in my experience, the circuit will work fine with 5,1V zener in it's place. So just like with the humble resistors, you can always use the closest value you have at hand.

All of the above are marked with a stripe, regardless of the package. The stripe marks the cathode side of the diode. Did you already forget? Cathode is the negative (-) side of the diode. It's the anode that is positive.

As diodes go, they are generally somewhat cheap components and easy to stock up on due to wide availability. So, in addition to LEDs, you'll need at least a fair batch of 1N4148s and 1N4001s. In addition, some zeners won't hurt you. But you could always stock up on all of them..



The almighty Transistor

Now we're getting to the point where the real magic happens. Well. It's not that much of a magic than just plain good old physics. Transistors are used to amplify the current - which in this case is our signal. All transistors work in the same general principle - turning signal's current to stronger current with help of voltage, bias voltage and ground. This is the point where i urge you to always check the datasheet. It's easy. Just fire up google or any other search engine and type in the model of the transistor and a word "datasheet". Once you've done that several times on one particular transistor, you'll start to remember stuff like the pinout and hFE (which is the number that tell us about the transistors real gain).

Ok. Transistors are discrete devices that can amplify our signal. There are too many models and too many little differences between them to list them all. But the things we need to know are that we are commonly using BJTs (bipolar junction transistors), which is just referred to as, well, the transistor. Then we have MOSFETs and JFETs. Those are the most common three.


Bipolar Junction Transistors

Or the transistor. It has always three legs. One is called the collector, one is called the base and one is called the emitter. That's at least three legs. Transistors with four legs and some other special ones with two bases exist too. Usually we're going to need the basic ones with pinout like emitter-base-collector or base-collector-emitter.

One great discovery happened when former me ordered a silicon fuzz face kit. Former me opened bag and was baffled. "Did they mistakenly send the wrong transistors? Are these germanium instead of the silicon i ordered? I don't know what to do!?". Check the datasheet you idiot. Silicon bipolar junction transistors come in variety of packages. The metal can does not automatically mean that the device is germanium (i'll tell you more about the germs later). 2N2222 come in TO-18 package, which is metal can. BC108, BC109, 2N2907 and massive amount of others come in TO-18 as well. And they all are silicon devices. Normal black plastic package, the TO-92 is used in more devices though. Metal can gives the mojo feeling to a transistor. In case of 2N2222(A), you can get both packages, the TO-18 and TO-92, and it's still exactly the same device. There are others like this too.

Well of course the transistor catalogue of you local electronics shop is quite different from what it was 30 years ago. But the transistor is still just a transistor. To begin with, you should source the most widely used cheap transistors. It doesn't matter what the original schematic says, if it uses BJT (that's Bipolar Junction Transistor), then any BJT will do the job. It probably won't sound exactly 1:1 with the original, but will it sound worse? If the hFE range is the same, then probably not. The basic, most widely used transistors, and thus making a good sourcing tip, would be:
-2N2222(A) (BJT NPN +75 hFE)
-2N3904 (BJT NPN ~300 hFE)
-2N5088 (BJT NPN 400-800 hFE)
-2N5089 (BJT NPN low-noise 500-1200 hFE)
-2N2907 (BJT PNP +70 hFE)
-2N3906 (BJT PNP ~250 hFE)
With batch of each one of those, you'll be able to build almost any circuit that uses bipolar junction transistor. (Heh. If some of the hFEs are not 100% correct, please remember that i didn't check any datasheets for writing that information. I just grabbed the hFEs from my brain's memory banks.)

Now.. What's the deal with NPN and PNP? Doesn't that make all this a bit complicated? Yeah. I guess it does. At the beginning of the building hobby it surely does. Well it's quite simple after all. It is affected by the direction of the current. That's why normally we'll need negative 9V with circuits that are using PNPs. This is one of those things that is slightly too complicated to unleash on a beginner. Anyway, I suggest that you familiarise yourself with NPN transistors and negative ground builds until you are sure you can take on PNP designs.

*Hint: Build yourself a silicon Fuzz Face clone with two 2N3904s. That way your parts on the board will cost you less than 15 cents. That doesn't include the board material, pots, wires, footswitch, nor that possible trimpot. And it won't sound anywhere near the classic germanium AC128 Fuzz Face. But. The parts for the board still cost you less than 15 cents.

NPN and PNP is the same thing with germanium transistors. Germaniums are currently used in pedals and not much elsewhere. They leak current. Even the best ones do. That's the fault that guitar effect designers have used for their advantage since the sixties. Plus the fact that silicon devices, invented in 1954, were expensive at the time. That's the main reason guitar effects used germanium transistors for so long. Then you might ask why most of the germanium circuits are PNP? Well. History has it that most PNP germanium device models were much more consistent than their NPN counterparts. NPN germaniums exist. Good ones are just mostly gone. If you check the ebay for NPN germaniums, there are some, but they cost a lot more than PNPs of the same gain range. I've hoarded some germanium transistors, and i can tell you that none of the germanium transistors are consistant enough to just take from the bag and rock. It never works that way. Only measuring the gain and compensating the leakage in that measurement can lead to working germanium build.

Anyway. Good way to start out would probably be with the common NPN bipolar junction transistors and when you feel ready, then get your hands dirty with PNP and germaniums. Germs sound amazing due to their faults, but you may have to pay up to 500 times more for basically inferior device.

Always check the datasheet. That is the one message i can't repeat enough. What we want to know from them are just a) The pinout, and b) hFE=gain range. Those two are the ones you'll need over and over again. There is always way too much information on those documents, but you will manage fine with those two pieces of information.

*Hint: If fyou store all your different transistors in small plastic bags (like i do), you could write the basic information you'll need on the bags. Like for my bag of 2N3904s: NPN - EBC - ~300. Then i know straight away the pinout and general range of hFE.

Another type of BJT is the Darlington. Darlington is a device that basically has two normal BJTs piggybacking inside one transistor box. That configuration can lead to massive gains, like 20000 (twenty-thousand) hFE. Some manufacturers, like Devi Ever and Death by Audio seem to be in love with these. Basic two models would be 2N5306 and MPSA13. Both good sourcing targets. Wikipedia has nice article about the Darlington configuration that explains a lot. Just a hint for those who are interested.


Field Effect Transistors

JFETs and MOSFETs? Why on earth we do have so many different types of transistors? Well, the operation is quite different between bipolar junction transistors and field effect transistors. More importantly, the sound is completely different due to different bandwidth. FETs alledgedly sound nearly like tubes. That is not completely off, as you can get tube-like sound from these transistors and they were supposed to be solid state replacement for tubes to begin with... In harsh reality, only thing that sounds exactly lika a tube is a tube. FET's operation is based on electric fields, but that's a bit steep for now.. FET is older invention than BJT, but mass manufacturing of these devices started some time after BJTs. So, FET stands for Field-Effect Transistor and MOSFET for Metal Oxide Semiconductor Field-Effect Transistor. MOSFETs are notoriously delicate to high voltages. Even simple static charge can kill the device, so handle those with care. Pins of a FET are called the Drain, Gate and Source. Those translate loosely to drain being like the collector, gate like the base and source being like the emitter on a BJT. Usually the pinouts are drain-gate-source and gate-drain-source. Like i said above, the characteristics of a FET make it sound much more like the vacuum tube than squeeky clean counterpart, the BJT. FETs do not have hFE to tell you the gain. That is listed as IDSS and GFS in their datasheets. Those translate to current being put out by the transistor.

Basic and the most popular devices are without a doubt 2N5457, 2N5458, J201, MPF102, 2N7000 and 2N5259. There is much much more to FETs, as this is just a short introduction. FETs sound amazing in many applications and they are somewhere between germanium and silicon BJT when it comes to ease of use - Silicon BJT being the simplest and easiest device to build circuits with.

FETs can be used for clipping too. You could try them with source as anode and gate + drain as cathode. This will result in soft clipping. Once again, tube-like soft clipping.

There is a huge number of different types of transistors out there. Radio frequency and microwave. Exotic semiconducting composite materials, like hybrids between silicon and germanium and so on. And while we do use them mainly for amplifying guitar or bass signals, they can be used for other purposes too - like electronic switching.

*Hint: The datasheet!

That's it for now. In the next chapter we'll talk about opamps and other integrated circuits...

30 comments:

  1. Thanks heaps Miro! Real hands-on info, aimed at the user, is hard to find on the net. At least in this, more or less condensed, form. Now n00bies like me don't have to surf all across lexicons of pages to get to the little bit of info they need to make the next step. Real grateful for the time and effort you put into this, as I'm sure loads of other n00bs are. Kudos!

    ReplyDelete
  2. Very nice. Thanks for taking the time for this!

    ReplyDelete
  3. Thank you guys! No problem. I find writing about this stuff useful for myself too. More stuff becomes obvious, which isn't bad :)
    I'll be writing part 3, but let's just see if i can finish it before the year ends..

    I'm thinking about to move on to harder substances. Currently i'm wondering if i should build 36 Plexi or JTM 45 :)
    +m

    ReplyDelete
    Replies
    1. Do it man! That's a dream for me down the road a ways. Maybe a Dumble or Trainwreck clone...

      Delete
    2. Something tells me you'd like a JTM45. It's a different animal from the JCM800, very Fender-esque (because the circuit is pretty much a Fender Bassman!). However, the KT66s give it a different tone, excellent for half-clean, half-dirty stuff.

      Delete
  4. Thanks, Miro. This is really great.

    ReplyDelete
  5. This is really helpful,thanks Miro.
    Its good that youve listed the most common ones part numbers too.

    Just a quick Jfet question please - Ive got some bits coming for the "MXR phaser 45" which needs 2 matched Jfets and Ive made the Jfet matcher, ready for when they come.I realize its a bit of a lucky dip on what is supplied,but how many would you order at a time hoping to get some matched Jfets ?
    I got 10 ,I hope thats enough.

    thanks.

    ReplyDelete
  6. Thanks miro, very nice post!

    ReplyDelete
  7. FANTASTIC !!!!

    Thanks for taking the time to do this.

    ReplyDelete
  8. Great stuff, bookmarked so I can share whenever people new to diy need something to read to get started. Right to the point and when you have all parts written, a great source for all the basic info one needs to get a grasp about "all this".

    ReplyDelete
  9. can i use 1n4007 instead of 1n4001?

    ReplyDelete
    Replies
    1. Yes, they're just rated for a higher voltage and so are physically bigger, but they can always be used in the place of the 1N4001 if you can put up with the bulk and thick leads.

      Delete
    2. thanks, it's really tough to grab these 1N4001 here.

      Delete
  10. Thanks a lot for this. I wish I'd read it before ordering lots of different diodes!! Looking forward to the next installment.

    ReplyDelete
  11. Both of these articles were massively helpful in easing the information into my n00b brain. I've been finding easier and easier reads, like Beavis's stuff for example, but this one was bullet-pointed enough for me to lock onto it.

    ReplyDelete
  12. How do I go about measuring the hfe of a silicon transistor. I don't have a fancy multi-meter

    ReplyDelete
    Replies
    1. Your best bet would be to get a 5€ meter with that function. Otherwise you could use the germanium measurement method. It will work, you'd just have to ignore everything about the leakage as Si transistors do not leak.
      +m

      Delete
    2. Ok, sounds good!
      I'll start looking for a hfe measuring multi-meter

      Delete
  13. This is a superb reference point. Is there something available in list table format of alternative commonly used parts. So for example where the 1n4148 is similar and can be subsituted for a 1n270, simlarly for transistors and IC's ?

    ReplyDelete
    Replies
    1. There is NTE cross reference guide, but it rarely suits pedal builders as it is meant for general electronic components. It doesn't take into account the specs we usually look for.
      http://nte01.nteinc.com/nte/NTExRefSemiProd.nsf/$$Search?OpenForm

      For transistors, Beavis Audio's pinout and general data page is a killer:
      http://www.beavisaudio.com/techpages/Transistor-Pinouts/
      +m

      Delete
    2. Thanks Mirosol
      Exactly what I was looking for !.
      Jim

      Delete
  14. This comment has been removed by the author.

    ReplyDelete
  15. I noticed some vendor sell transistor with different current:
    eg.
    2N5088 50ma
    2N5088 100ma
    Which one to choose?
    What's the current different mean?

    Thanks

    ReplyDelete
  16. also how and, do we need to check the exact hfe, and use transistor that only have the same hfe?

    ReplyDelete
    Replies
    1. This doesn't matter to us. You can ignore most suffixes when it comes to transistors. There are a few (Cxxx range for example) where the suffix (a, b or c) denotes gain range so pay particular attention to that. Alway check the data sheets online.

      Transistors typically have a gain range rather than a specific fixed gain. The 2N5088 has a range between 300-900 hfe. This means in any one batch those transistors could all have different gains within that range. This is why I would suggest buying 10 at a time rather than 1 at a time.

      It may seem expensive but over time you build up a parts stash that will allow you to build whatever you want without having to place an order and wait!

      Good luck

      Delete
  17. I have a question that's probably been asked before, but I haven't found a thread with the answer quite yet:

    It's about component numbering in layouts. How do you go about selecting the numbers? My example is a Tone Bender MKII, which mentions recommended transistor values for Q1, Q2, and Q3 respectively. But in a layout that doesn't specify which is 1, 2, or 3, do you have some method of figuring it out? For example, is Q1 the first transistor you come to if you follow the power supply in? Or something like that?

    When testing components for sounds I like, I don't want to be keeping notes like "3rd resistor from the left -- 47k sounds better." I'd rather know the system.

    Thanks a lot for any info!
    -Dan

    ReplyDelete
  18. i have troubles reading the layouts because I dont know what material are tthe components showed. like the green ones,the red ones,..
    could you write a guide with images about the components and the materials they are made off?

    ReplyDelete