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Thursday, 2 February 2012

Keeley Fuzz Head

I haven't seen any layouts of this one around so thought it would be good to add to the collection.  I have done this with a 3 position switch so in one position you'll have silicon diodes, in the other postion you'll have germanium, and in the centre off position it will remove all clipping diodes from the circuit.

With external pregain pot to bias the AC127:



With pregain trimmer on board:


at

27 comments:

  1. johnk10 September 2012 at 02:44

    i just built this one today and it works well and sounds very good, so you can verify it.
    the diode/clipping switch doesn't change much between the silicons and 'none' unless you have the volume cranked. i believe that the original has one 1N34A and one 4148 on one side for asymmetrical clipping on that side. i built the external pregain version and the pot works backwards (CCW is more gain) so i reversed the wire from pregain 3 to pregain 1 and it works properly now. the volume control also works backwards so i did the same thing on the volume pot (i.e. switched volume 3 to volume 1). IMO, you'll get a better taper if you use an audio taper pot.

    i like it best when the clipping (diodes) switch has one 1n34/1n4148 and on the other side four 1n34's (each set in series). that way there's a lot less of a volume jump between all three settings.

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    1. IvIark10 September 2012 at 09:17

      Awesome thanks John, I'll make the corrections now

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    2. johnk10 September 2012 at 11:01

      yeah, i just looked at the original Keeley schematic and he has only two clipping settings ( but i prefer 3). one of his is with no diodes, and the other just grounds the 4148 and 1N34A.

      http://www.robertkeeley.com/images/other/FuzzHeadSchematic.pdf

      to raise the gain (volume), i replaced 50K volume pot with a 100K audio one and then added a 500K master volume pot on the ouput of mine so that i can crank the volume pot to drive the diodes harder and still have control of the overall output level of the pedal.

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    3. johnk11 September 2012 at 00:08

      BTW, the FuzzHead also sounds really good running on 18V so i built a charge pump for mine so i can select between 9 and 18V. at 18V it has a little more low end, a smoother distortion and a little better dynamics.

      Delete
    4. Unknown17 February 2017 at 08:26

      Hello John,
      Please can u just make a sckach on your basically 4 knob version?
      Because I found everything you say true, making this project and I believe that with this mod will sound even better.
      Thanks
      Gogo

      Delete
  2. johnk11 September 2012 at 04:37

    Hey mark, you might want to correct the vero. on the DPDT it still says 'Volume 3' and it should have also been changed to 'Volume 1' it might be confusing to someone if they went to build it.

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  3. johnk11 September 2012 at 21:11

    if anyone would like to see them, here's a couple pics of my completed FuzzHead (with added master volume and 9/18V select switch):

    http://johnkvintageguitars.homestead.com/Effects/Fuzz-ODs/FuzzHead/FuzzHead-01.jpg

    http://johnkvintageguitars.homestead.com/Effects/Fuzz-ODs/FuzzHead/FuzzHead-02.jpg

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    Replies
    1. Urmom101031 March 2013 at 06:27

      would you mind telling me how you hooked up the charge pump? I found a schematic for one online that has a 9v in, ground, ad 18v out, but how do i wire this into the pedal?

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    2. johnk31 March 2013 at 06:40

      Mark has an excellent 7660S charge pump vero on this site. all you do is run 9V into it and then run the 18V out into where the 9V in on the fuzz head board was.

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    3. Urmom101018 April 2013 at 00:51

      thx but how would i wire a switch so that i could toggle back and forth between 9 and 18v?

      Delete
    4. johnk18 April 2013 at 04:20

      just use a SPDT switch.

      Delete
    5. Urmom101022 April 2013 at 18:06

      so would it look like this?

      http://postimg.org/image/4436cjllb/4eb58a9a/

      Delete
  4. johnk23 September 2012 at 03:51

    BTW, Robert Keeley actually recommends an AC187 for the germanium transistor. here's some info and a description of the circuit on the Fuzz Head from Robert himself:

    http://www.angelfire.com/planet/bluesdeville/robert_kelly_fuzzhead.pdf


    when i first built it, since i didn't have any AC187's on hand, i tried a NOS AC127 and an NTE 103A (their cross ref for an AC127 or an AC187) and they both worked well, but i preferred NTE's germanium 101 over their 103A. i finally bought and installed an actual NOS AC187 for it and i like the AC187 the best (but to me, it's only slightly better than the NTE 101).

    and here's the owner's manual with more info on the pedal:

    http://www.robertkeeley.com/manuals/fuzz_head.pdf

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  5. Doron Barness11 September 2013 at 18:55

    I got a bunch of AC176 Ge NPN trannies. What should I look for in order to get them close to the AC187 specs? lower hfe? any ideas what the difference is between the two?

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  6. Unknown11 January 2014 at 22:09

    Hello John, please tell me how do you achieve that finish (paint) and something about the print because your pedal looks like the best custom made pedal I have ever seen. Thanks Gogo

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  7. johnk11 January 2014 at 22:15

    I buy enclosures that are already powder coated and then use a brother p-touch to label them.

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    1. Unknown12 January 2014 at 17:34

      Actually labeling is my problem, when the pedal is made your way it looks perfect and the pleasure of playing it is grater. Can you please send me a link from the flat diode holder that you use I can not find them? Thanks Gogo

      Delete
    2. johnk13 January 2014 at 07:26

      it's called a Fresnel lens and I get them from mouser. the clear ones are part # 593-3000C. they also come in red, blue, green and yellow.

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    3. zedsnotdead26 January 2014 at 23:10

      Hi John!
      Does the p-touch make white color labels? Like the labels you used on your enclosure, they are white. Does it have a white ink or something?

      Delete
  8. johnk13 January 2014 at 08:47

    http://www.mouser.com/Search/ProductDetail.aspx?R=CLB300CTPvirtualkey59300000virtualkey593-3000C

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  9. Unknown3 April 2015 at 20:39

    Hi people
    My comment from few days ago diapered somehow, my computer is not quite well at work so I'll ask you again: Please provide a link for buying germanium transistors for good prices I have trouble finding them. Thank you all!

    ReplyDelete
  10. Travis3 April 2015 at 21:09

    Don't you just hate it when your posts diaper?

    Anyway, what you're asking for doesn't quite exist. You're going to have to take your chances on eBay or pay up for a reputable seller like smallbear

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  11. Veit20 April 2015 at 13:15

    Hi Guys, would it be possible to use a 1K B pot instead of the 2K B? Or ist there a way to get the 1K B working right with a resistor in series to the pot? Thanks

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    1. Unknown20 April 2015 at 14:22

      Read this master post on pot tapers et al. http://www.geofex.com/article_folders/potsecrets/potscret.htm See what you can do with that!

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    2. Veit21 April 2015 at 09:17

      Interesting information of course, but I can´t find the answer to my question. A paralleled resistor between cw/ccw lug and wiper changes the type of the taper, e.g. from linear to logarithm. In the layout the gain pot is a simple variable resistor I think, so adding a 1K resistor in series before or after pot doesn`t seem to work because so there is always the minimum resistance of the 1K and so the pot wouldn`t work as it should I think. Maybe the 1K pot does the trick insteed of the 2K pot? Thanks for pushing me in the right direction.

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    3. Unknown22 April 2015 at 05:11

      That's ok, I wasn't too sure myself. I usually look to that guide if I can't find the exact pot I want right away. I reckon just try the 1K pot and see how you go. If you put a 1K resistor before hand you would only get a minimum of ~1K which wouldn't be ideal.

      Delete
  12. Unknown10 January 2016 at 16:44

    Still a newb,so I have what may be a silly question...
    The board has 2 grounds coming off it...
    Is one strictly for the switch?
    Or do both run to ground as usual and the switch runs to a ground off board?

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